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- June 25, 2024
Fed up with having to employ a crane every time he wanted to take the mast down, Barry Pickthall shows how he installed a tabernacle The mast hinges on its tabernacle as it is raised aloft. Credit: Barry Pickthall/PPL Credit: Barry Pickthall Even if you’re able to share the cost with other boat owners, hiring a crane to lower your mast has its drawbacks. It dictates when you have to de-rig for the winter refit and be ready for the spring launch. I’ve enjoyed some fantastic crisp, sunny sailing weather right up to the end of December and have no wish to winterise my 8.23m (27ft) traditional cruising yacht Sea Jay until the last moment. Well, you can do as you please if you have a deck-stepped mast and replace the step with a tabernacle. The 5mm stainless steel plates at the foot of the tabernacle. Credit: Barry Pickthall/PPL It was a trip to Holland that gave me the idea. Almost every Dutch yacht has a hinged mast so that it can navigate under the bridges spanning the IJsselmeer inland sea and canals. The systems have become very refined with a permanent A-frame on the foredeck and a winch to lower and raise the mast simply, all within minutes. Continues below… Do-it-yourself mast steppingIf you’re thinking of hiring a boatyard crane to step your mast, why not consider this low-tech, low-cost alternative? Rupert… Rebuilding a damaged mast stepRupert Holmes repairs a compressed water-damaged mast step – a common problem for boats with a deck-stepped mast - and How to get more life out of sailboat lines: step-by-stepDena Hankins shares how to make your running rigging last that little bit longer Coping with a dismasting & rig checksFaced with a sudden dismasting in 40-knot gusts, Rupert Holmes explains how he and his crew saved his boat, and… Since I plan to take the mast down only once a year, I didn’t need a permanent system, so worked with Collar Masts, the wooden spar specialist based near Oxford, to come up with a simple but equally effective system on Sea Jay that would use existing equipment. It helped that Collars was making a new mast for us, but the principles remain just the same when converting an existing mast, wooden or aluminium. Design a tabernacleThe first stage is to design the tabernacle. This has to be of sufficient height for the mast to hinge down clear of the deck and rest on the pulpit. It also has to be made strong enough to stop the mast from twisting the tabernacle out of shape. The tabernacle folded. Credit: Barry Pickthall/PPL The cheeks need to be a close fit with the mast to prevent any side movement, and with doublers welded to strengthen the area where the hinge and securing bolts pass through. I had Sea Jay ’s tabernacle welded up in 5mm stainless steel plate which cost £400 unpolished, but having it fabricated in mild steel and then galvanised would have cost less. The aft shroud plates provide the pivot point for the feet of the A-frame used for hoisting the mast. Credit: Barry Pickthall/PPL The mast itself needs to be no different to a normal deck-stepped spar, though it is important to measure the distance between the foot and pivot hole to ensure just enough clearance for the mast to hinge down. To be sure, we made up a dummy lower mast and then replicated the pivot hole position on the actual mast once we were happy we had it right. Making the A-frameFor the A-frame, I utilised the two alloy scaffold poles I use as sea legs on Sea Jay . They were too short on their own, so I extended them using two lengths of square alloy tube, scrounged from the local scrapyard, that provided a sleeve fit inside the scaffold tube. These were drilled and bolted where the rope ties usually attach to the base of the sea-legs, and the feet were then bolted loosely to the aft shroud plates to provide the pivot point for the A-frame. Lifting the A-frame into position. Credit: Barry Pickthall/PPL The scaffold poles were bolted together at the apex of the frame and the forestay led through and attached to a pulling rope. We had plenty of willing hands to help hinge the mast up from its resting place on the pushpit, so simply fed the rope through the bow roller to our tug-o-war team on the ground. If you have neither space nor manpower for this, then you will need to set up a multi-purchase system – minimum 5-part – led back to a winch, to haul the mast up. For safety’s sake, you must always have at least one person steadying the mast in line as it goes up to counter any effect from the wind or motion of the boat. 10 steps to lowering the mast- Release tension on the backstay.
- Release lower shrouds, set up a halyard as a temporary forestay and tension.
- Set up the A-frame, bolting the feet to the forward shroud plates to act as the pivot point.
- Secure fenders across the deck just in case the mast is dropped.
- Release the forestay and attach a multi-purchase tackle led back to a primary winch. Ensure that the purchase system will extend the full arc that the A-frame makes.
- Lead the forestay through the top of the A-frame and apply tension to the multipurchase system.
- Remove the lower retaining bolt in the mast step and slacken the upper pivot bolt.
- Release the temporary forestay.
- Ease the multi-purchase line a few inches while a mast hand gives a backward push to the mast to ease its foot out of the tabernacle.
- Once you have some initial movement, the mast man now steers the spar down as the multi-purchase is eased slowly.
Raising the mast is the opposite of lowering- Attach the cap shrouds and backstay, remembering to loosen the side-stay bottlescrews to give sufficient slackness. Check that halyards and stays are free, and haul away.
- Once the mast is vertical and the forestay bottlescrew can be attached to the stem fitting, you can replace the lower retaining bolt in the tabernacle and fasten it up tight. If this is the first time you have raised the mast, mark and drill the hole for the retaining bolt.
- Now set up the standing rigging in the usual way, and you are ready to sail.
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Hinged Mast Step OR TabernacleI am wanting to put a system on my Catalina 27 and enables me to raise or lower the mast myself - not always be dependent on a crane everytime. I have read several accounts each of people who have used a hinged mast step. Catalina 27 - Installing the hinged mast step Also read a number of accounts of people who have a tabernacle system. I would be interested in opinions here. Which system is better and why? thx, markb I have a tabernacle, it seems weaker to me than a hinged step. I have a home made hinged mast step and lowering rig that works quite well single handed for me. Pics of it in action can be seen at Bristol27.com under SV Moxie. I followed Judy's method in your link, and raised the mast with that, and it's been up ever since-so I can't say how it goes taking it down. But-sinking the stainless steel inserts in epoxy to the cabin top is great for lateral/fore and aft anchoring, but if you have the base of the mast attached at the hinge and the mast resting on the stern pulpit, there's a lot of leverage acting to pull the whole thing back out of the cabin top. (We accounted for that by having a poor schlep sitting on the stern pulpit with the mast resting on his shoulder for the time it took to do final preparations before raising it with spinaker pole serving as gin pole. It could have gone a lot more smoothly.) I've heard about/seen on You Tube a technique using a 2X4 A-frame to spreader height to raise lower the mast-I'll probably try this next time around-and from You Tube, it might be simpler than the hinge... Top Contributors this Month- Forums New posts Unanswered threads Register Top Posts Email
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Mast tabernacle- Thread starter CaptainStan
- Start date Jan 6, 2024
- Forums for All Owners
- Trailer Sailors
CaptainStanI haven't made a tabernacle but I think one could speed the rigging process of some trailerables. I have in mind a tabernacle with an integral roller, so that the mast can be positioned longitudinally once it's dropped. I leave the mast in the tabernacle and put a red flag on the end of the mast sticking out past the boat. Tedd said: with an integral roller Click to expand My mast only extends forward beyond the bow and it does not extend beyond the stern so no red flag is necessary. - This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. By continuing to use this site, you are consenting to our use of cookies. Accept Learn more…
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COMMENTS
Mast hinges are available for both the Sandpiper and the Sanderling allowing greater flexibility in maintaining and transporting the boat. The sail and rigging need not be removed to raise and lower the mast, making it easy to take the boat with you wherever you want to explore.
If you can actually find a sailboat with a proper tabernackle, they're great, but 99.99% of small sailboats today are not fitted with one, they have a mast hinge which is far weaker. a Tabernackle has both a hinge bolt and a securing bolt, lowering the mast with a tabernackle gives you control all the way down as the sides ot the tabernackle ...
The first stage is to design the tabernacle. This has to be of sufficient height for the mast to hinge down clear of the deck and rest on the pulpit. It also has to be made strong enough to stop the mast from twisting the tabernacle out of shape.
decided I would like to make it easier to 'step the mast' on my '68 O'Day DS 1 sailboat. the Tabernacle(hinge) I decided on was from Rudy at D&R, which seem...
I have a home made hinged mast step and lowering rig that works quite well single handed for me. Pics of it in action can be seen at Bristol27.com under SV Moxie.
I have a tabernacle in my Siren and I want to build one for the Sandpiper. It will be high enough that the boom can be left on the tabernacle with sail on it. Has anyone made a tabernacle for their boat?