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Catamaran Construction – Hulls, Laminates, and Composites

Post author By BJ Porter
Post date October 15, 2020
4 Comments on Catamaran Construction – Hulls, Laminates, and Composites

It’s a given that catamarans are more sensitive to weight and loading than monohulls. Catamaran builders strive to build the lightest boats they can without sacrificing strength and stiffness, and have adapted new building techniques and materials to meet this target. Cutting weight allows more passengers and gear without sacrificing performance.

And the marketing materials reflect it–they load every review and website with polysyllabic technical jargon describing the design and production choices each builder made to deliver the best boat they can.

But when you’re reading a brochure and you come across phrases like “ hand laid bidirectional GRP ” or “ vacuumed bagged e-glass with vinylester resin over a Divinycell core ” do you know what that really means?

All modern production catamarans are made with “FRP” construction (for Fiber Reinforced Polymer). Composites aren’t new–it’s just using materials together to strengthen the whole assembly. Straw was added to bricks centuries ago, and steel reinforced concrete is a staple of construction over the last century. For boats, it’s the use of stranded fibers and cured resins which make FRP different.

The term “FRP” doesn’t get into the technical detail of which fibers and which plastics, and how they’re put together to build your hull. There’s a wide variety of fiber types which can be stranded, woven, chopped or sprayed in a varied of patterns then combined with several types of resins to make hulls with different characteristics.

Some FRP techniques produce lighter, stronger shapes, while others are quicker to build and less expensive to produce. The choice of technique is a function of many factors, from the number of hulls and parts to be built, the type of parts, the budget for the project, and many design specific requirements for weight and strength.

1. FRP Basics

The principle behind all FRP construction is the same – you lay our fibers in the shape you need, then saturate them with resin, removing all the air and voids you can. Resin is left to cure, then the piece is ready to finish and use.

The reality is more complex, since building a boat isn’t like making a flat board or a simple door. You’ve got a complex shape with a designed set of curves to build. “Tooling” is the set of shapes to make the boat parts; molds to cover with fiberglass to get the right shapes.

That’s what makes FRP so effective – you can make almost anything out of it. But to do so requires a lot of choices about what you need for the project at hand.

There isn’t a “best” all around material or technique choice for all jobs, and sometimes a lower cost technique or easier to work with material may be the better solution to the problem.

A. Fiber types

Fiber choices in the last few decades have expanded past the glass fibers used in the first mass produced boats in the 1960s. FRP construction wasn’t new even then, they built the first composite boats using modern fiberglass in the 1940s.

The major fibers used in marine construction fall into three categories – glass, aramids, and carbon. The primary differences are in the strength to weight ratios of the fibers, durability, elasticity, and cost. Some construction may use blends of fiber types to combine performance characteristics.

Glass – the most common material still, because of its low cost and versatility. The most common variety used in GRP (Glass Reinforced Polymer) is “E-glass” which refers to its strand size and mineral content. Other grades have different and sometimes better mechanical properties, but may be more expensive and less appropriate for boat building use. Fiber sizes run 10 to 25 microns for E-glass, though other grades may be smaller.

Brands like Leopard, Lagoon, and most higher production volume builders use E-glass.

Aramids – this includes brand names like Kevlar, Technora and Twaron. They have higher tensile strength than E-glass, and resistant abrasion and punctures. Kevlar is a common choice for bullet proof body armor, and can built a tough, lightweight hull. The materials can be difficult to work with, as it is very tough to cut the cloth. It is often blended with carbon fiber or other materials – Catana is known for using Twaron blends in hull construction.

Carbon – the ultimate in lightweight, strong construction material. Carbon fiber is the most expensive fiber, and is available in a variety of weights, grades and strengths. Fibers are smaller than glass – down to 5 Micron.

The lightest, most expensive hulls are made from carbon, but a catamaran builder may use carbon in places other than the hull to add strength and stiffness. Carbon boards, rudders, and reinforcing structures can enhance performance without driving the price of the boat beyond reach. Carbon is the fiber of choice for many custom builds, racing cats, and Gunboat.

B. Mats, Strands, Roving, Direction, and Weights

Fibers are woven into matting and cloth for construction. Depending on the application, different weights of cloth and cloth patterns and weaves may be more appropriate for the job.

Cloth weight refers to the weight per square yard (or meter) of the cloth. A square yard of nine ounce cloth weighs nine ounces. The heavier the cloth, the stronger it is in a laminate.

Fibers carry loads along their length, so cloth weaves have directionality to their strength. Most builders use several layers of cloth with different orientations to give good universal strength to hulls. Specific FRP applications with strict load-path requirements may have more unidirectional fiber layering – for example, a chainplate manufactured from carbon fiber may use unidirectional fiber.

Cloth – fiberglass cloth is commonly used on outer layers of composites. Cloth may have unidirectional or bidirectional strength. Bidirectional cloths have maximum load strengths in two perpendicular directions. Variations on weaves like a modified twill allow a more flexible cloth for better shaping around complex molds.

Mat – is omnidirectional strands of fiber compressed into a cloth. This is often held together with a resin soluble glue, which makes mat great at conforming to mold shapes without folding and bunching as it collapses when wetted. Because the strands do not align, fiber strength is the same in all directions.

Woven Roving – a heavier cloth made from larger bundles of strands. Woven roving allows for quicker buildup of material and strand weight.

Most FRP layups include multiple layers of different cloth and mat. Finished layers may be finer cloth over courser cloth, over woven roving and mat.

Three primary resins are in common use in marine construction – polyester , vinylester , and epoxy . All resins have materials safety concerns and require care in their use and handling.

Polyester is the least expensive and requires breathing protection because of the VOC emission (Volatile Organic Compounds…nasty, smelly fumes). It doesn’t have good bonding/gluing capability, and should only be used with glass fibers for structural building. Some polyester resins are referred to as “isophthalic” resins.

Vinylester is chemically similar to a hybrid of polyester and epoxy, and performs best with fiberglass. It shouldn’t be used in high strength applications with carbon or aramid fibers. It has some adhesive qualities which polyester lacks, it shrinks less during curing, and has better impact resistance.

The added strength of vinylester coupled with increased water resistance makes it an attractive option for many catamaran builders. It costs less than epoxy, but still has better performance than polyester.

Epoxy is the most expensive, but is three times the strength of the others. It offers the best adhesion and the only resin for building structural elements with carbon and aramid. It resists water intrusion better than the other resins, resists blisters, emits no VOCs, and shrinks less. The major drawback is it is more brittle if it takes an impact.

While epoxy is “the best” in terms of strength and ease of building, there are many applications where other resins are appropriate. Budget is a big driver – a boat made from E-Glass doesn’t need epoxy resin, and considerable cost savings to meet a construction price target may drive the choice.

They can build quality boats from all material combinations, but price and performance will drive materials choices to keep some boats more affordable.

2. Cored Construction

What’s the best way to make fiberglass strong? To a point, you can make it thicker. As it gets thicker, it gets heavier. A hollow shape can take more compressive load than a solid one of the same weight, and the same principle applies to fiberglass construction.

Consider an I-Beam used in building construction. It has the same strength (or more) as a solid rectangular beam of similar mass. The compressive load on the beam is supported by the outside edges of the material, the metal in the middle doesn’t contribute much to the strength. So we can remove metal to get the “I” shape while still keeping those sides rigid, making a lighter girder with less material.

The same principle applies to cored construction with fiberglass. Making a sandwich of two layers of fiberglass with a light core between them allows for the greater strength with weight savings.

There are drawbacks – the biggest risk is damage which breaks the skin, which can let water into the core. Earlier cored construction used materials prone to saturation and rot if they got wet. Some builders opt to do cored construction above the waterline and solid below to minimize some of these risks.

But the advantages in weight savings and increased stiffness offset the drawbacks, and there may be a few other side effects like sound and temperature insulation. Like resins and fibers, core materials offer distinct advantages, disadvantages and price points.

Most builders have adopted a hybrid approach, building solid hulls below the waterline, and cored hulls and decks above. This gives a balance of weight and safety.

A. Balsa Core

Balsa is light and inexpensive. The first cored construction used balsa, but it has the disadvantage of being wood. As a natural material, if it gets wet it can rot and break down. Builders use “end grain” balsa – shorter cross cut sections – to prevent wicking of water if there is an intrusion.

B. Foam Core

Closed cell foam cores give good strength to weight savings while minimizing water intrusion. If you get water in the core, it won’t spread very far. Divinycell is a popular PVC foam core, though there are several choices with different densities and compressive strengths.

Some foam cores are not suitable for heat treatment, but infused or vacuum bagged boats like the Outremer and PDQ do well with it.

C. Honeycomb

Honeycomb cores are often the most expensive, but also give some of the best strength to weight ratios. Honeycombed cells made from resin cured aramid papers are some of the best, but also among the most costly. They offer good stiffness, but can be hard to shape. Aluminum and other resin-infused papers are other core materials builders can choose from.

3. Construction and Resin

When building a hull, there are optimal ratios of fiber to resin saturation for target strength and weight. Too little resin and you may not have enough strength (or worse, voids and gaps), and too much, and you’re just adding weight without adding strength. Resins are also a significant material cost in building the boat, so over application not only increases weight but adds cost.

There are many ways to assemble the cores, fibers and resins to build a finished laminate hull – we’re addressing the most common in boat building. Each approach has strengths and limitations, and an impact on the bottom-line cost to build the boat. Any voids or air pockets in the laminate can be disastrous; these techniques have been developed to increase saturation and reduce the risk of voids.

A. Hand Layup / Open Molding

As the name implies, this is the application of resin by hand to cloth as it’s laid into a mold. Wetting is done with a brush, and the laminate is rolled out to remove any air pockets and voids. This is the simplest way to lay up fiberglass, but also the least precise and consistent and will use the most resin.

Skilled craftsmen have built some of the finest vessels in the world this way. Though it’s more popular with monohulls, which are less sensitive to weight, many catamarans built with hand layups on open molds are still out cruising and performing well.

B. Spraying

Using chopped-strand fiber mixed with resin, a “chopper gun” can spray the mixture into a mold to lay down the composite. A consistent thickness can be difficult, but this is a low cost construction technique which makes a very resin-rich laminate. Using sprayed fibers gives lower strength in all directions compared to meticulously laid down mat and bi-directional cloth. But it is a quick technique popular with mass produced, smaller boats.

It is an excellent technique for parts with complex geometry where weight is not an issue, but you will not see it often in catamaran construction. It’s heavy with resin without any resultant increase in strength.

C. Vacuum Bagging (Wet layup)

When an open molded component has been laid up and wetted with resin, vacuum bagging takes the process a step further. After the wetting is complete, air tight plastic bagging is secured around the wetted area, and the air is pumped out of the bag. The vacuum pulls excess resin out and collapses air pockets.

The goal is to get thorough wetting and produce as strong a laminate as possible without excess resin. Knysa and Leopard are two builders that use vacuum bagging on their hulls to reduce weight.

D. Resin Infusion

For resin infusion the cloth, matting and core is laid in place dry, then sealed in an air-tight bag. A vacuum pump attaches to one side of the bag, and on the other a feed for resin. The vacuum sucks the air out of the dry cloth stack, then pulls the resin through the stack, infusing and wetting it.

Resin infusion, when done right, gives the lightest, strongest laminates with no voids and the minimum resin weight for maximum strength. SCRIMP is a variant of the resin infusion process used by some builders, including TPI which build many early Lagoon cats.

E. Pre-preg

Using pre-preg (for “Pre Impregnated”) cloth for your laminating gets rid of the resin bucket. They manufacture cloth with a partially catalyzed resin pressed into it, then it’s chilled or frozen to stop the curing process. There is no need for seperately mixed resins, and there’s no worry your resin might “go off” and harden before you’re done wetting the cloth. Instead, the cloth is assembled, vacuumed, then heated to kick off the curing process.

There are both advantages and disadvantages to using pre-preg for your laminate work. The big disadvantage is the cost; it is most expensive material to use. You also need to chill and store the cloth until you need it, though some can be at room temperature for a couple of weeks without kicking off. And you need an oven which requires some clever tricks if you’re building a forty or fifty foot boat.

But the strength to weight ratio will always be perfect. High tech honeycomb cores are best suited to pre-preg lamination, and without racing against resin cure times, you can ensure perfect cloth placement and precise layout in the build process.

The primary use for pre-preg in boating is high performance race boats. With catamarans, pre-preg may be used high load parts, like Gunboat does for foils and rudders.

4. Industry Examples

Across the catamaran building industry you’ll find almost all the above techniques and materials used, though some are less common. You aren’t likely to find chopped strand sprayed layups in ocean going cats, and hand layups can lead to heavier hulls than weight sensitive catamaran designers prefer. Most manufacturers have moved to vacuum bagging or resin infusion, with a few of the highest end boats using pre-preg for key components.

Built by Robertson & Caine in South Africa, the hull material is vacuum bagged, end-grain balsa-cored E-glass with polyester.

Hand laid, bagged vinylester over an Airex foam core in the hulls.

Earlier Prout catamarans like the Snowgoose 34 featured hand laid solid FRP hulls and decks. Over time they switched to foam or balsa cores for decks and above the waterline.

Older PDQ boats were made from vacuum bagged vinylester – solid below the waterline and cored with CoreCell foam above the waterline and in decks. Newer PDQ models switched to epoxy resin.

All glass is vacuum bagged. Below the waterline is solid E-glass and vinylester. The rest is unidirectional, bidirectional, and triaxial cloths over a Nida-Core polypropylene honeycomb core with isophthalic and vinylester resins.

The Gemini cats are built with a solid hand layup of woven roving and fiberglass mat and polyester resin. Decks are cored with end grain balsa. The Gemini 3200 introduced vinylester resin into the layup to prevent blistering.

Older Lagoons were SCRIMP infused vinylester with and end grain balsa core above the waterline and in the decks.

Newer Lagoon catamarans use polyester and vinylester resins, also infused with balsa cores above the waterline and solid below.

With a carbon fiber inner skin, Catana also uses Twaron aramid fibers in the sandwiched hull over a foam core.

Fontaine Pajot

Primary hull construction is resin-infused vinylester with a balsa cored hull and deck.

Beneath the waterline, Outremer uses a single layer, solid vinylester laminate for safety. The hulls and deck are vinylester with a Divinycell foam core. They stiffen certain components with carbon for rigidity and durability.

Gunboat hulls are epoxy infused carbon fiber with a Nomex honeycomb core. They build dagger boards and other high load components with pre-preg carbon.

Tags Buying Advice

By BJ Porter

Owner of Hallberg Rassy 53; world explorer.

4 replies on “Catamaran Construction – Hulls, Laminates, and Composites”

Excelent. Thank you for this I learned allot. Johan

Very straight forward information. Thankyou for doing this.

Damn…What an Amazingly Informative Article. *Cheers*

Outremer publish on their website that they use polyester. Not vinyl ester as you have stated.

How to Build a Catamaran Boat? (Step-by-Step Guide)

Building a catamaran boat from scratch is a rewarding and challenging endeavor.

It takes a combination of skill, dedication, and hard work to craft a seaworthy vessel.

In this step-by-step guide, you’ll learn how to design and size your catamaran, gather the necessary materials, cut and assemble the pieces, lay fiberglass and apply epoxy, make finishing touches, add hardware and paint, and rig the boat.

With the right tools, planning, and patience, you can make your dream of sailing in a catamaran a reality.

Table of Contents

Short Answer

Building a catamaran boat requires a lot of patience and skill.

The first step is to choose the right materials for the hull, such as fiberglass, wood or aluminum.

Then, you will need to build the frame of the boat, which includes the crossbeams and the main hull.

After that, you will need to install the decking, the rigging, and other components.

Finally, you will need to paint and varnish the boat, as well as install the outboard motor and other accessories.

Design & Size Considerations

When it comes to building a catamaran boat from scratch, the first step is to determine the design and size of the boat.

This should take into account the intended use of the boat, such as sailing, fishing, or leisurely cruising.

The size of the boat will depend on the number of passengers and the type of activities the boat will be used for.

For instance, a larger boat may be needed if passengers will be standing or participating in watersports.

The design of the boat is also important and should be chosen based on the intended use.

If you are looking to build a sailboat, you will need a design that is optimized for sailing.

On the other hand, if you are looking to build a fishing boat, you will need a design that is optimized for fishing.

There are a wide variety of boat designs available, so it is important to research and choose the one that best suits your needs.

In addition to the design and size, you will also need to consider the materials used for construction.

The most common materials for building a catamaran boat are wood, fiberglass, and epoxy.

Each material has its own advantages and disadvantages, so it is important to research them and determine which one is best for your project.

Finally, you will need to consider the cost of the project.

Building a catamaran boat from scratch can be a costly endeavor, so it is important to have a budget in mind before you begin.

The cost will depend on the type of materials used and the complexity of the design.

It is also important to factor in the cost of any tools that may be needed for the project.

By taking into account the design and size, materials, and cost of the project, you can be sure to build a catamaran boat that meets your needs and budget.

With the right amount of patience and attention to detail, you can build your own catamaran boat in no time.

Gathering Materials

Gathering the materials needed to build a catamaran boat from scratch can be a daunting task, but it is essential for creating a sturdy and safe vessel.

Before starting the building process, it is important to have an accurate and detailed plan for the boats design and size.

Once a plan is in place, it is time to begin sourcing the necessary materials.

The most common materials used to construct a catamaran boat are wood, fiberglass, and epoxy.

When choosing wood, it is best to select a species of timber that is strong and durable, such as mahogany, teak, or cedar.

Additionally, the wood should be clear and free of knots, splits, and other defects.

Fiberglass is a lightweight fabric that is resistant to water and provides additional strength to the boats hull.

Epoxy is a waterproof adhesive that is used to seal the boat and ensure that it is watertight.

It is important to ensure that the materials are of high quality, as this will help to ensure the boats longevity.

Additionally, it is important to purchase the necessary materials in the correct amount and size.

Too little or too much of a material can be a costly and time-consuming mistake.

Finally, it is important to keep any leftover materials for future repairs or modifications.

With the right materials gathered, the next step is to cut the wood and begin the assembly process.

Cutting & Assembly

Cutting and assembly are the most important steps when it comes to building a catamaran boat from scratch.

The first step is to decide the design and size of the boat.

This will determine the type of materials you need to gather and the amount of effort that needs to be put into the project.

After deciding on the design and size, you will need to cut the wood to fit the design.

This includes cutting the wood to the desired size, as well as cutting any additional pieces that may be needed to complete the design.

It is important to ensure that all the pieces fit together correctly and securely, as any mistakes could lead to a weak boat.

Once the wood has been cut, it is time to assemble the pieces together.

This involves attaching the pieces together with glue, screws, and nails, and ensuring that the pieces fit together securely.

It is important to be careful and patient when assembling the pieces, as any mistakes could result in a weak and unstable boat.

Once the frame is ready, it is time to lay the fiberglass, and apply the epoxy to seal the boat.

This is an important step, as it will make sure that the boat is waterproof and durable.

Finally, you can add the finishing touches, such as the hardware, paint, and rigging.

With the right amount of patience and attention to detail, you can have your own custom catamaran boat in no time.

Laying Fiberglass & Applying Epoxy

When laying the fiberglass and applying epoxy, it is important to take your time and be precise.

Fiberglass and epoxy are key components of a catamaran boat, as they provide the strength and waterproofing necessary to keep the boat afloat.

Start by laying the fiberglass over the frame of the boat.

Make sure to cut the fiberglass to size and overlap the edges for a strong seal.

Once the fiberglass is in place, mix the epoxy and begin to apply it.

It is important to apply the epoxy in a thin, even layer to ensure a proper seal.

Make sure to move the epoxy around to get it into all the nooks and crannies of the boat.

Allow the epoxy to cure and then you can begin to add the finishing touches.

Finishing Touches

Once the frame of the catamaran boat is built, it is time to add the finishing touches.

This includes adding the necessary hardware, painting, and rigging the boat.

Hardware: Before adding the hardware, it is important to ensure that the frame is stable and secure.

Add the appropriate hinges, screws, and nails to the frame.

Make sure that the screws and nails are the correct size and do not exceed the recommended load capacity of the frame.

Painting: Once the hardware is added, it is time to paint the boat.

Choose a paint that is suitable for the materials used in the construction.

Make sure that the paint is applied evenly and that the frame is completely dry before applying the next coat.

Rigging: The last step is to rig the boat.

This involves attaching the sails, running rigging, and standing rigging to the masts and booms.

Make sure that the rigging is properly tensioned and secured.

Once all of these steps are complete, your catamaran boat is ready to sail.

Hardware & Paint

The last step in building a catamaran boat is to add the hardware and paint.

This step is often the most rewarding, as it is the finishing touch.

Depending on the design of your boat, there are various types of hardware you may need.

Some of the most common items are cleats, winches, fasteners, and decking.

After selecting the required hardware, you will need to install them on the boat.

It is important to use the correct type of screws and bolts, and to secure them tightly.

Once the hardware is installed, it is time to apply the paint.

The type of paint and color you choose will depend on the design of your boat.

It is important to use a high-quality marine grade paint that is designed to handle the extreme environment of the ocean.

If you are up to the challenge, you can add some custom artwork or detail to your catamaran boat.

Adding the hardware and paint is the final step in building a catamaran boat.

With patience and attention to detail, you can create a beautiful and unique boat that will last for many years.

Be sure to take your time and enjoy the process of constructing your own boat.

Once you have finished the frame, fiberglass, and epoxy of your catamaran boat, you will need to move onto the rigging.

This is a crucial step in the construction process, as it will keep your boat safe and secure on the water.

When rigging a catamaran, there are a few key components that must be taken into account.

First, you will need to determine the type of rigging you will be using.

Typically, catamarans use a combination of standing and running rigging.

Standing rigging consists of cables and lines that stay in a fixed position to provide stability and strength to the boat, while running rigging consists of lines that are used to adjust the sail and mainsheet.

Additionally, you will need to choose the right type of rope and hardware for your rigging setup.

The rope should be strong and durable, and the hardware should be made of stainless steel and be corrosion-resistant.

Once you have chosen the type of rigging and hardware, you can start assembling the rigging lines.

This process involves carefully measuring and cutting the lines to the proper lengths, and then attaching them to the mast and boom.

Depending on the type of rigging setup, you may also need to attach the lines to the hulls and deck.

It is important to inspect the rigging lines and hardware regularly to ensure that everything is secure and in proper working order.

Rigging a catamaran boat can seem like a daunting task, but it is essential for the safety and comfort of your vessel.

With the right tools, materials, and attention to detail, you can successfully and safely rig your catamaran boat.

Final Thoughts

Building a catamaran boat is a rewarding experience that requires patience and attention to detail.

With the right plan, materials, and steps, you can build your own boat in no time.

Now that you know the basics of how to build a catamaran boat, why not grab your tools and get started on your very own project? With the right motivation and dedication, you can make your dream of owning a catamaran boat a reality.

James Frami

At the age of 15, he and four other friends from his neighborhood constructed their first boat. He has been sailing for almost 30 years and has a wealth of knowledge that he wants to share with others.

Catamarans and Trimarans

Catamaran and Trimaran Boat Plans make it a reality to build your own catamaran or trimaran. Multi-hulled sailing vessels are a special class of boat. A very different mind set is required when thinking about sailing a multi hull, let alone getting your head around building one.

There are some unique challenges building a multi-hull sail boat, the extra beam added by each hull for instance can create storage issues while under construction. Hartley boat plans make the build process straight forward for even amateur builders. However with all things considered, building a multi can be an amazing journey.

Fast Twin Catermaran

Lively 28 Cruising Trimaran

Lively 35 Cruising Trimaran

MIKE WALLER

Yacht design.

WE SPECIALIZE IN BOAT PLANS FOR AMATEUR BUILDERS

We provide stock boat plans for both monohull and multihull sailing vessels, including sailing skiffs and sharpies. Our designs mainly feature timber construction, in plywood or cedar strip plank composite construction, using the W.E.S.T. system (wood epoxy saturation technique). Our designs are intended mainly as cruising boats, although several have done well in racing. All designs are suitable for amateur boat builders.

Monohull designs by Mike Waller Yacht Design.png

MONOHULLS

multihulls , photos from our builders.

Waller TS 540 by Mike Waller Yacht Design - under sail

Photo galleries are provided on each design page where available

How To Create the Perfect Cruising Catamaran Layout

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More than ever before, sailing fans are gaining an interest in catamaran layouts and designs that define performance. Many others are also looking into either buying a cruising catamaran or designing and building one. While building a catamaran is no piece of cake, this article shows you how to create the perfect cruising catamaran layout.

To create the perfect catamaran layout, carefully consider factors like a good hull design, optimal helm station placement, boat stability, and adequate load-carrying capacity. Excellent galley positioning, ease of handling, and spacious living and sleeping quarters are also crucial.

The modern cruising catamaran is a far cry from the simple Polynesian double canoe of old. That’s because structural innovations and new composite materials have resulted in multihulls with impressive cruising abilities. Keep reading to learn more about exceptional catamaran layouts.

The Changing Trends in Catamaran Designs

The early cruising catamaran designs resulted in boats that could sail much faster than traditional sailing boats. In addition, they could glide with ease in shallow waters and required less wind and crew. Unfortunately, these cruising cats were heavy, had small, cramped interiors, and boasted somewhat challenging handling abilities.

Today’s cruising catamarans are different. They boast the utmost comfort, high speeds, and the safety of a well-designed cruising yacht. They are also more exciting, visually appealing, deliver the smoothest of rides, and sport more spacious interiors.

Have a look at the below video showcasing the top ten cruising catamarans:

Features To Look Out for in Catamaran Design Layouts

Cruising catamaran designers understand what most sailors look for in a cruising vessel. They, therefore, design cruising multihulls that address these pertinent issues and more. Some of the features you might want to consider having in your dream boat include the following:

Responsive performance. Outstanding performance allows for pleasurable cruising and ensures your safety since you have more options during difficult weather.
Excellent load-carrying ability . This allows you to have an extended cruising vacation or ocean crossing.
Boat stability . Go for lightweight, robust construction, which results in a lot of buoyancy.
A low center of gravity for smooth rides and enhanced performance. Centering weight around a low center of gravity improves the overall sailing quality, reduces pitching movement and reduces the risk of capsizing .
Adequate bridgedeck clearance to reduce slamming and provide better performance in rough conditions. A high bridgedeck also means less noise and slapping action from the waves hitting the boat bottom, thus ensuring a quieter, smoother ride.
Comfortable sailing. To enjoy a quality life on board, you need comfort while at sea. Thus, elements like gentle movement, no creaks or groans, no bridgedeck slamming, and minimal pitching are essential for quality, peaceful and restful sleep.

Now that you know what a cutting-edge catamaran features, let’s look at how to create the perfect cruising catamaran layout.

Build a Larger-Sized Catamaran

The early catamarans ranged between 36-42 feet (10.9-12.8m). At the time, this appeared to be a good size in terms of safety and ease of handling. However, the boats were heavy, and the additional drag and displacement adversely affected their performance and windward ability.

It’s now possible to make the new generation catamarans lighter, larger, and more spacious with excellent power-to-weight features. The current trend is larger-sized catamarans in the 45-50 feet (13.7- 15.2) range. Composite engineering and technologically advanced equipment such as furling systems, electric winches, and autopilot make it easier for a smaller crew to sail larger boats with confidence. And to do so without compromising safety or stability.

Get the Best Catamaran Hull Design

A cruising catamaran’s performance depends on three main aspects; its length, the sail area, and the boat’s weight. Long boats are generally fast. A light boat with more sail area is also faster than a heavier boat with less sail area. In other words, you can make a multihull faster by making it longer, lighter, or adding more sail.

However, there are exceptions to this rule; a boat with too much sail area is more likely to capsize if there are brisk winds. Also, if the boat’s design makes it too light, it’ll be unable to handle much punishment, while a hull design that’s too slim would make the vessel incapable of carrying any significant loads. But that’s not all; if the boat is too long or too large, it’ll become grossly exorbitant. Narrow hull shape might also mean smaller cabins.

Nonetheless, these three factors alone are not enough to determine a cruising catamaran’s performance. While faster boats boast finer hulls, the wetted surface area tends to increase as fineness increases; thus, fine hulls end up becoming less fast in low wind speeds. Also, very wide hulls mean a reduction in actual performance.

The Prismatic Coefficient (Cp), a measure of how full the ends of the hull get, is the most essential design hull shape factor for any catamaran. A high Cp equals high speeds, although you can still use a lower Cp if you have fine hulls. Nevertheless, the key to a good Catamaran design is a higher Cp for fast sailing.

To achieve a high Cp, there are several things you can do:

Fit bulb bows . Unfortunately, the bulb bows tend to slam in a seaway when you do this.
Have an extensive planning aft section . However, this can increase the wetted surface area, WSA and lead to additional challenges.
Flatten out the hull rocker and add a bustle aft. This helps to add displacement aft.

Build Convertible Main Living Spaces

The open cockpit is now a thing of the past. Instead, pioneering designers for catamaran manufacturers like Nautitech, Gunboat, and Catana now replace traditional-style salons, cockpits, and cabins with spacious indoor and outdoor living spaces. The concept involves merging separate saloon and cockpit areas with duplicate lounge spaces and the use of hard-wearing composite materials.

You can also design the cabin to suit your preferences. You may decide to add a cabin or remove one, add a bathroom, have the forward berth in the hull or on the wing deck.

The design enhancements boost usable space while opening up the living areas.
It reduces time and costs for interior maintenance and cleaning.
Large windows bring in more light, increasing visibility.
Luxurious, spacious, and airy owners’ cabins provide more comfortable living space.

Bulkhead Helm Stations vs. Twin Stern Steering

Many catamaran owners have traditionally preferred bulkhead steering. This helm position remains popular, but twin stern steering positions come with more advantages since they provide greater sails visibility. The twin stern positions are also best suited for racing or day sailing since they often lack adequate protection for extended cruising.

Exposed helms are not ideal for a long ocean passage. Go for a safe, secure, and well-protected helm station that provides good visibility and comfortable space for long watches. Again, it’s best to have all control lines at the helm to establish a static control station. Also, have all push-button-controlled winches, instruments, windlass, and autopilot prominently located inside the cockpit.

Twin stern steering positions give you a better view of the sails
You get a better feel for overall sailing conditions.
Twin stern steering positions lack the necessary protection for extended cruising.

Go for the Flybridge Design

The flybridge design is appealing because it offers excellent visibility, more comfort, and additional entertainment and lounging space for everyone on board. Unfortunately for smaller boats – those below 50 feet (15.24m), there is minimal protection from the elements. As such, you might want to consider adding enclosures to offer protection. The flybridge, thus the helm, remains cut off from the vessel, which makes communicating with the crew a challenge.

It provides great visibility.
It offers comfortable spacing.
It might be unsafe to move from the cockpit to the flybridge in bad weather.
It isn’t easy to communicate with the crew.

Daggerboards vs. Fixed Keels

Average cruising catamarans typically utilize fixed keels while high-performance cats have daggerboards . Fixed keels allow you to beach your catamaran easily, and your hull remains intact if a collision occurs. While you lose some angle when sailing upwind, you gain more interior space in the hulls that you can put to good use.

Daggerboards are essential in a performance cruising catamaran since they guarantee that the boat delivers good upwind sailing, including during difficult situations. During long passages, they allow you to point better upwind though the drawback is that they consume much interior space within the cruising catamaran’s hulls.

Since flying on foils ( hydrofoils ) isn’t that practical on cruising catamarans, designers of larger-sized boats have also come up with modified daggerboards. These daggerboards produce lift and prevent leeway, too, thereby improving performance significantly, as seen with the Catana 59’s curved daggerboards. These foil-like daggerboards lift the boat ever so slightly upon reaching higher speeds, making it feel less heavy and much faster.

At the end of the day, calculating the performance of a boat sailing in a wide range of varying seas and winds might not be easy – despite a daggerboard or fixed keel configuration. This is because upwind speed depends not only on the sails’ quality but also windage and the height of the bridgedeck beyond the water.

The design innovations -curved daggerboards and hydrofoils- improve catamaran performance significantly.
Daggerboards enable you to access otherwise inaccessible anchorages.
Daggerboards take up hull space in the hulls of your vessel.

Galley Up vs. Galley Down

Galley layout are becoming more and more important as more people, including families, start sailing regularly. While at sea, your galley needs to be a safe place, well-ventilated, and functional. Everything should be well-thought-out for the sailor’s comfort, including handholds to make it safer to move around the boat.

While the galley location can either be up the bridgedeck or down in the hull, galley up appears to be the most popular trend. This makes the galley the focal point of both the living space and entertainment areas.

If you have a family, this placement is ideal since you make your meals from the galley and get to spend most of your time here. Many cruising families and couples prefer this arrangement and find separating the galley down the hull unappealing. Besides, carrying hot food up and down the staircase is unsafe.

Still, galley down is ideal for charter boats since it offers a private cooking area and uses up hull space efficiently.

Having the galley on the bridgedeck is ideal for families and cruising couples.
Placing the galley on a similar level with the serving area and cockpit is safer and less tiring.
There’s better ventilation on the bridgedeck, making for comfortable cooking.
There’s less kitchen privacy galley up.
On smaller catamarans, this layout can impact the size of the saloon seating area significantly.

Production Catamaran vs. Custom

The choice of either a production catamaran or a custom design might seem pretty straightforward. Production catamarans from major brands come backed by proven designs, dependable construction, solid warranties, and many years of experience. The catamarans are easy to service, source for parts, and most – particularly the owner’s versions – hold on to their value, making them much easier to resell.

On their part, custom boats are fantastic in that you can tailor them to your exact needs. However, they might be more challenging to maintain or service. That’s because of parts unavailability and lack of construction knowledge.

Choose Quality Construction Materials

The best quality materials to use on your catamaran are both light and robust. While carbon fiber is great, plywood, plywood/epoxy, and strip-cedar are excellent materials too. What’s more, they are also affordable, so you don’t have to get too hung up on cutting-edge building materials. What matters is build quality; thus, a well-built plywood catamaran boat can last as long as a boat made from more high-tech materials.

Combining various materials also helps combat some of the issues that plague plywood boats in terms of resale value. At times, the design tends to make the boats appear pretty dated.

Plywood and strip-cedar materials are affordable and provide excellent build quality.
Plywood boats may have a lower resale value than those built with modern materials.

Consider Ease of Handling

An important factor in handling a cruising catamaran is deck layout. Most cruising catamarans sailed short-handed , so if your boat has one helm, all lines should run back here to allow for a static control station for the entire boat.

The other essential element is visibility from the helm. The 360 degrees of visibility while maneuvering, docking, or underway is crucial to your boat’s safety, as well as life and property. As such, you should be able to view both bows, or at least the pulpits and sterns, while standing at the helm. If not, you may have challenges handling the boat due to blind spots.

Consider the Load Carrying Capacity

A well-designed catamaran is enjoyable to sail in all weather conditions. It’s also much easier to handle than a monohull because of its widely spaced twin engines. But when you immerse extra hull depth, the vessel gets sluggish and moves slower, maneuvering in tight spots or when docking becomes more challenging. Furthermore, the hull submersion reduces bridge deck clearance, leading to hull slamming.

To allow for adequate load carrying capacity, you need a design that provides a generous displacement. This helps to ensure that you maintain reasonable bridge deck clearance even when fully loaded. It also allows you to avoid digging big holes in the water as you drag your transoms.

Displacement refers to the amount of buoyancy designed into the hulls, which essentially means that your boat will cruise better if its weight is less than your designed displacement.

Note that an overloaded catamaran not only loses out on performance but eventually, on safety too. To counter this, choose a lightweight catamaran with hulls bearing cored construction and interiors made of lightweight materials.

Remember, when you go cruising, you will need to carry fuel, extra water, supplies, equipment, and amenities, translating into thousands of extra pounds. Therefore, try and avoid the following design errors to ensure that your catamaran has an adequate load-carrying capacity:

Avoid putting in place too much accommodation space.
Avoid building a heavy boat ‐ use low-tech construction materials.
Avoid installing inboards in a small boat.
Lightly constructed catamarans perform faster and carry more weight.
Cored construction makes for a strong and stiff catamaran, thus enabling good performance.

Final Thoughts

A well-designed cruising catamaran is a joy to behold. Today’s modern technological advancements mean that you can buy or build a light but strong cruising catamaran. And as you can see from this article, there are many excellent cruising catamaran layouts that you can choose from.

However, whichever layout you decide on needs to fit your sailing needs and purposes to ensure you remain comfortable and safe while at sea. Above all, ensure that you go for a vessel that you can handle with ease in all weather conditions.

Owner of CatamaranFreedom.com. A minimalist that has lived in a caravan in Sweden, 35ft Monohull in the Bahamas, and right now in his self-built Van. He just started the next adventure, to circumnavigate the world on a Catamaran!

Building expertise: our catamaran construction principles

At Outremer every specification has to be precise and consistent with what the naval architect has drawn. During catamaran construction, he or she works in close collaboration with the designers and engineers to reach a harmonious end result.

Safety, reliability, performance, comfort, and pleasure are the key words throughout the design of an Outremer blue water catamaran.

Peace of mind no matter the weather conditions.

An absolute priority for all sailors! We can accept that for racing boats, risks are knowingly taken into account, but for cruising catamarans, a very big safety margin is fundamental. For this reason, the daggerboards are essential to guarantee good upwind sailing, even in difficult situations (storms, rough seas, etc.). We don’t always choose to find ourselves in such situations, but Outremer will bring you back to port, in all conditions.

Resisting the test of time and continuous improvement

Every Outremer will without doubt cover several hundreds of thousands of miles across oceans or around the world during its lifetime and it is crucial that every system is proven and reliable. To achieve this, Outremer takes particular care with the standard of finish, with its choice of technologies and the selection of brands of equipment they install on their boats. What’s more, every year we conduct a survey among all new Outremer owners to help us consistently improve our liveaboard catamaran construction techniques. This feedback is especially important: it allows us to get closer to building the “perfect boat”!

Combining comfort and pleasure of sailing

Multihulls from the Outremer yard are of course, not racing yachts, but they are among the fastest of cruising boats! Performance is both a source of pleasure for any sailor and also an essential safety factor allowing the crew to have more options when facing weather risks, especially single-handed.

Unparalleled quality of life onboard

One of the keys to successful cruising! The quality of life on board depends essentially on comfort at sea. All the elements which go into making an Outremer are combined to achieve an incomparable quality of life with a comfortable interior: more gentle movement allows for quality sleep, no slamming under the bridgedeck, and reduced pitching, leading to good cooking conditions for whoever is in the galley. Silence on board, the absence of any creaking or groaning, so often found on a sailing catamaran, guarantees unrivaled peace and quiet.

Easy sailing and fun for all

Because the pleasure shared between the crew is the guarantee of harmonious life on board during a blue water sailing journey, Outremer takes everyone’s needs into account: skipper, crew, children, guests… Everyone can enjoy 360° visibility, perfect ventilation, and great ergonomics. And of course, the enjoyment of sailing, feeling a boat which goes fast and well, as seen when using the tiller which is available on Outremer boats, an incomparable way to feel a multihull slipping effortlessly through the water!

Loïck Peyron, 4X sponsor: “The point of sailing is the point of departure and the destination. Between the two, the sailing part is fun, of course, but it’s often too long!”

Architecture

Designing the ideal boat

Naval architects translate specifications into lines and volumes:

Hull designs carefully studied and optimized; long, to carry the required load and reduce forward resistance. Fine hulls demand, in effect, little power to make the move and allow them to maintain high average speeds under way. Not just that, but also to be able to use only one motor when there is no wind, reducing the amount of noise in the hulls when some of the crew are off watch, and also doubling the range under power.
Windage is limited for maneuvers in port and for better holding at anchor.
Centering the weight: a very low center of gravity, and weight distribution around that center of gravity – all these unseen elements add to the quality of sailing and reduce pitching movement.
Fine bows absorb pitching and help produce high levels of comfort under way.
Daggerboards for sailing to windward, going faster when close-hauled and being able to reach otherwise inaccessible anchorages. Sailing close-hauled on an Outremer catamaran is worthy of the best monohulls, even in the hardest of conditions.

Catamaran construction principles: how are Outremer multihulls made?

The methodology of the Outremer boatyard: putting forward a blend of high-tech technologies and know-how. Blue water cruising programs require significant safety margins: you need to be able to count on your boat in all circumstances!

Even though the philosophy of the yard of is to reduce weight, this must never be done to the detriment of the structure, and our designers are committed to reinforcing the essential areas: the bows are protected by several watertight crash-boxes, the lower part of the hulls are resistant to collision and knocking, the daggerboard wells are indestructible as the daggerboards act as a fuse, making it insubmersible as a result.

Even though modern composites such as those found in sandwich construction are essential materials for saving weight, an Outremer always has the lower part of the hull built in a very thick monolithic laminate: in the event of collision, no structure in sandwich construction could compete with the strength of an Outremer hull. The structure is completely laminated in the hull, and not simply glued on: there is no backing mold interfering with access to any part of the underwater hull, and all the systems remain visible and accessible.

The stiffness of an Outremer catamaran is incomparable

The main bulkheads are of large dimensions, and so are able to take much greater loads than a cruising multihull might encounter. Inserts in carbon fiber, closed-cell foam, isophthalic resins and high-resistance polyester: everything is designed to guarantee your safety for offshore sailing.

For the furnishings, sandwich panels are used to reduce weight, with wood veneer for warmth and aesthetic appearance. The furnishings do not add to the rigidity, and are insulated from the structural parts to reduce unwanted noise, creaks and groans. Aluminum structures support the floors, which don’t squeak either. No more wedged doors or drawers that won’t shut. For the equipment, we choose brands and makes for their quality, their reliability and their suitability with the boat’s program.

An Outremer is designed to be around for over fifty years

Owners change over time, all with ambitious projects and wanting to replace or add certain equipment to their cruising catamaran! In this respect, we apply four golden rules: every part of the boat and every system installed must be documented, be accessible, able to be checked and be replaceable.

Today, more than three million miles have been sailed by our multihulls on every ocean, most of them cruising tropical seas, though many have seen extreme conditions, ranging from Alaska to Patagonia. The huge amount of experience accumulated by Outremer has allowed us to refine and consolidate our principles of catamaran construction.

Time For a Catamaran Adventure

Isn't Time For Yours?

Building Your Own Catamaran

Building your own catamaran is another option to getting into your own boat. In this page we will go over the advantages, considerations, and a detailed history and journal of our boat-building adventure with Light Wave . We hope this will give you a clear picture of what lies ahead if you go this route, including:

Construction methods
9 essential design features
Review of the four leading catamaran designers for home builders
Construction times
Budget: How much did it cost to build a basic cruising catamaran?
Layout of our catamaran, LightWave , and lots of pictures
Carllie’s article from September 2000 Multihulls Magazine: “The Boat Builder’s Wife “
Equipment outfitting
Radio and communication outfitting
Dinghy selection and considerations
Having a boat custom-built for you

Because of the huge dollars needed to buy a new or even a used catamaran, we would never have gotten a catamaran if we hadn’t built it ourselves.

Let’s start by saying that building any type of larger boat, especially a catamaran, can be one of the most intellectually and physically challenging things you will ever do.

It has been said that building a large boat is the closest a man can come to giving birth to a baby. In other words there is going to some discomfort and pain along the way; you will question yourself on whether this was such a good idea; it’s very difficult to reverse the decision; and though friends will support you, you will be on your own most of the time with your significant other if he/she is game.

Know your boat

You will intimately know every part of your boat. You will know where every wire, hose, bolt, bulkhead, rib, and support is because you installed them!

Pride of ownership

We have often thought what it would be like to just buy a boat from a manufacturer, and know that while owners who have spent a lot of cash (or future life to pay off the lien) their often possessive and competing-with-the Joneses could not begin to compare to our quiet glow of happiness and akinship we feel with Light Wave .

Our boat is like part of the family. So much time was spent on her that we have a major emotional investment. Every time we see our vessel – from a distance at anchor or approaching her in our marina, we say, “What a pretty boat! I can’t believe we built it!” Then that sense of accomplishment settles back in and we feel we have indeed earned the privilege of all of the beautiful experiences we have had sailing, cruising, exploring the beautiful BC Coast and much further a field (or should we say “an ocean”?).

You will be able to pay for the materials as you go and “donate” your time to the cause.

Get a newer design

Many of the production boats that are out there are designs of many years ago because the manufactures have to recoup their capital investment on the mold and production setup. When you build your own you have much newer designs to draw from.

Details on Our Boat Building Adventure

We had sailed our first boat Wave Dancer for five years and had many adventures on the British Columbia coast. In May 1996, I had just returned from a little one-week solo trip in the Gulf Islands of BC when I bought the book, The Cruising Multihull by Chris White (Future link to book review on our web site).

This is the book that got me going (Carllie was not yet convinced). I must have read it a half dozen times over the next 6 months, each time becoming more convinced that this was the way to go for our next boat. It was really still pre-internet web site days so I wrote to all the designers that were listed in the back of the book. Over the next several weeks packages of information started appearing in the mailbox (there is just something about getting packages in the mail – I guess it’s the anticipation). I would pour over these preliminary printed pages with pictures and accommodation layouts. Next, I put a few dollars down to buy the information packages and study plans from the top prospects.

I waited patiently for the study plans. It was like the night before Christmas when I was kid. Oooh the wait! Finally they came, and again I carefully scrutinized the next level of detail. Things were getting a little more serious. The top contenders were:

Richard Woods
Chris White
James Wharram

Click here to read my comments and reviews on their catamaran designs as well as those of Jeff Schionning.

I remember initially drooling over the Atlantic 42 by Chris White, still one of my favorite designs. It seemed to be so seaworthy (by the way if I run into about $800,000 USD any time soon, I am going to buy an Atlantic 55). The most important piece of advice that came out of the material was from Richard Woods:

“Build the smallest boat you‘d be happy with it.”

Axiom #1: The hours to build a catamaran is in almost in direct proportion to its weight.

Which brings us to Axiom #2:

Axiom #2: It takes about 1 hour to create 1 pound of finished boat.

In our case we spent 3,500 hours ( click here for full details on the construction hours ) to build a 4,000 lb. boat (just a little less than 0.9 hours per pound). If a boat’s empty weight is 8,000 lbs., it will probably take about 6,000 hours to build.

When you think about it, you can only mix and handle so much material per hour. More boat weight, more material, more hours. Sure there are some economies of scale on a bigger boat, but usually the systems become more complex and these take longer to install.

This decision process took 8 months and I figured we’d launch in 6 months. It was now January of 1997. Little did we know it would be 26 months and 3,500 hours between the two of us until we launched on June 5, 1999. We ordered the full plans and we were off and running.

We were ready to build, but where would we start the process? First of all, we live in a tiny 480 sq. ft. apartment in Vancouver. Back-yard building wasn’t exactly an option so I found a small garage nearby that we rented for 5 months.

After about 4 months in the garage, I had made all the small parts and it was time to build the hulls. This meant that we had to go larger facilities. We found space at Shelter Island Marina and Boatyard in Richmond. This is the biggest boat yard in the Vancouver area with dozens of commercial and private projects, big and small, under way.

We were out of money by then, so we sold our first boat so we could buy resin and fiberglass. It was a traumatic time as we said goodbye to our beloved Wave Dancer . We were now committed. We than had all the foam for the hull cores, barrels of resin, and huge rolls of matting and roving needed for the fiberglass skins delivered to our “domed stadium”. We kicked ourselves many times that we didn’t take a picture of this raw material stacked in one corner of the empty shed, so we could later show “before” and “after” photos. It was time to build the hulls.

Over the next several months we proceed to join the hulls with the beams I had built in the garage, and then to install the cuddy cabin, cockpit, and decks. By the spring of 1998, it was staring to look like a catamaran. Through the spring and summer of 1998, we continued with the major structural components: mini-keels, hatches, stairs, and interior. Then we went on to the very laborious work of fairing the boat before painting. Don’t under estimate that job!

By October 1998 we were ready to prime the boat and start painting. I really thought this would go quickly. I forgot that I would have to do two more complete sandings to sand off and finish the two layers of primer application. In addition we had to fill countless pinholes – a laborious process somewhat like hiking up a mountain – each time you get to what you think is the top, you see another summit!

The boat seemed to get bigger and bigger. Believe me, there is a lot of surface area on a catamaran. I clearly remember that last sanding: I had reached the end of my physical and mental endurance – I was exhausted. I was ready to move on to the next phase – any phase but more sanding!

We now started spray-painting the hulls bright yellow. It was around this time we decided on our boat name of Light Wave . The painting took over a month: the hulls being the easy part, it was the topsides, the nonskid, and all the masking and prep that seemed to take forever. Happily, the worst of the dust was gone.

By March 1999 we were in the home stretch. The center bridge deck cabin was completed so we took a week off from our paid jobs and lived on the boat in the shed so we could work all day and not waste time commuting. March, April and May were frantic months as we finished all the final touches: engine installation, rudders, windows, deck fittings, electrical, plumbing, mast, and rigging. See our outfitting page (for more details on what we picked and why, and things we would do differently now.

Initially, our electronic systems were relatively basic but included GPS and autopilot see the following link for all our electronic outfitting choices and reasoning for more details.

It was May 22, 1999 and we decided that Saturday, June 5th would be “Launch Day” so we could send invitations to all of our friends. On the Friday night before Launch Day, we still had a number of final things to do, many of them outside. Unfortunately it was pouring rain. We were tired and very wet but the boat had to go into the water next day so we persevered on till everything was ready.

The moment of truth came as Light Wave was lowered into the water. While still in the slings of the Travelift, I jumped aboard to check for leaks. Of course there weren’t any! More food and laughs and tours of the boat for all attending. It was a great day.

Emotionally drained that night, we slept in Light Wave in the water for the first time. It was another week before we actually went out for our first trip as we had to sell the shed, setup sails, and install some final deck hardware.

To sum it up, building a catamaran was a great experience. We learned a lot. Carllie and I grew closer together through it all. We had a great time doing it. We had a beautiful catamaran to show for it. Now it was time for a catamaran adventure !

The designs where there is a YELLOW BACKGROUND are the designs for which CUTTING FILES are available.

"It is great that with 164 HP twins I can now get 30 knots out of her"

...

6-465-470

Boat is well up to expectations. Have experienced some heavy weather and are impressed by the stable ride especially to windward. Judy can still use the vacuum cleaner at 30 knots + She is alo impressed by her washing machine and dishwasher not to mention the deep freeze !! Large Rig but easily handled by 2 persons.

Catamarans: A Complete Guide to Multihull Boats

Catamarans have been a part of sailing history for centuries and continue to be popular for their stability, spaciousness, and performance. Developed by various cultures around the world, the principles of catamaran design have evolved over time to become optimized for both pleasure cruising and racing. This complete guide will help you understand the essentials of catamarans, their unique characteristics, and how to choose the right one for your needs.

From the basic concepts of multihull design, performance, and handling, we will explore the advantages and benefits of a catamaran in terms of safety and comfort on board.

Along the way, we will discuss maintenance considerations, distinctive catamaran brands and models, and how a catamaran lifestyle can compare to more traditional sailing options .

Finally, we will provide learning resources and frequently asked questions tailored to both seasoned sailors and newcomers to the world of catamarans.

Key Takeaways

Catamarans are known for their stability, spaciousness, and performance
This guide covers aspects like design, handling, safety, and choosing the right catamaran
Resources and frequently asked questions provide additional insights for potential catamaran owners

Understanding Catamarans

Design Characteristics

Catamarans are known for their unique design, which features two parallel hulls connected by a deck. This design provides several advantages over traditional monohull boats, such as stability and speed.

With their wide beam, catamarans have a reduced risk of capsizing and can access shallow waters due to their shallow drafts 1 .

One of the notable aspects of a catamaran is its twin hulls, which offer increased living space and comfort compared to a monohull. Additionally, catamarans are often favored by recreational and competitive sailors for their excellent maneuverability 2 .

The materials used for constructing catamarans range from wood to fiberglass, and even aluminum for high-performance vessels. Aluminum catamarans are known for their strength, lightweight structure, and resistance to corrosion 3 .

Hulls and Construction

The hulls in a catamaran are crucial to its stability and performance. These hulls help distribute the weight evenly across the water surface, minimizing drag and allowing for smoother sailing.

In general, the hulls can be categorized into two types:

Symmetrical Hulls : The hull shape is similar on both sides, which enhances balance and stability in various sailing conditions.
Asymmetrical Hulls : One side of the hull is designed differently than the other, which can be advantageous when sailing upwind.

The construction materials used in building catamaran hulls also play a vital role in the boat's performance and durability. Common materials include:

Fiberglass : A popular choice due to its lightweight, strength, and ease of maintenance.
Wood : Traditional material that offers a classic look, but requires more maintenance than fiberglass or aluminum.
Aluminum : Lightweight and strong, aluminum is an excellent choice for high-performance catamarans 4 .

Multihulls vs Monohulls

There's often a debate between the benefits of multihull boats, such as catamarans or trimarans, and monohull boats. Here are some key differences between the two:

Stability : Due to their wide beam and reduced heeling, catamarans offer improved stability compared to monohulls. This makes them an attractive option for those who want to avoid seasickness or feel more comfortable on the water 5 .
Speed : Multihull boats are known for their speed, which results from their ability to minimize drag and maintain a level sail.
Living Space : Catamarans and other multihulls generally have more living space, as both the hulls and the connecting deck can be utilized for accommodation and storage.
Maneuverability : While monohulls are known for their agility and ability to point close to the wind, catamarans can still offer exceptional maneuverability when properly sailed 6 .

Performance and Handling

Speed and Efficiency

Power catamarans have gained popularity for offering a unique combination of speed, efficiency, and stability. Their dual-hull design allows for less water resistance, which directly translates to higher speeds and better fuel efficiency compared to traditional monohull boats.

In addition, the wide beam provided by the two hulls ensures a stable ride even at higher speeds. This makes power catamarans ideal for cruising, fishing, and watersports ( Boating Beast ).

Sailing Dynamics

When it comes to sailing catamarans , the performance is affected by factors such as keel, rudders, mast, and sails.

Their wide beam and dual-hull design provide inherent stability and reduced heeling effect, making them less likely to capsize compared to monohulls.

I should also note that catamarans have a shallow draft, which gives them the ability to access shallow waters that may be off-limits to other boats ( Navigating the Waters ).

In my experience, the lighter weight of a catamaran and its aerodynamic design can contribute to remarkable sailing performance under different wind conditions.

The larger sail area relative to hull weight allows them to harness more wind power, further enhancing their speed and agility on the water.

Maneuvering and Docking

Maneuvering and docking a power catamaran involves understanding its unique handling characteristics.

The presence of two engines in separate hulls allows for more precise control in confined spaces such as marinas.

The maneuverability of these boats is typically improved by the use of dual rudders that are located close to each powered hull for efficient steering ( BoatUS ).

When docking under power, I find it helpful to carefully assess the wind and current conditions beforehand.

This is because catamarans can be more sensitive to windage due to their larger surface area above the waterline.

By understanding how these forces may affect the boat, I can make adjustments to my approach and successfully dock the catamaran without any incidents.

Safety and Comfort on Board

Safety Features

Safety is a top priority when sailing any type of vessel, including catamarans. A well-built catamaran offers several features aimed at ensuring the safety of those onboard.

First, catamarans have inherent stability due to their wide beam and twin hull design . This makes them less prone to capsizing than monohull boats. This stability allows me to confidently navigate various water conditions .

In addition to stability, catamarans are designed with positive buoyancy, making them almost unsinkable . Of course, safety equipment such as lifejackets, flares, and first aid kits should always be onboard and well-maintained.

Furthermore, you should also stay updated on weather conditions, avoid sailing in high-risk areas, and learn your boat's safe sail limits.

Living Spaces and Comfort

When it comes to living spaces, I value comfort and practicality as essential features for my time on the water. Catamarans offer a unique advantage in this regard, as their dual hulls create spacious living areas.

Most catamarans are designed with separate cabins in each hull, allowing for privacy and comfort when sleeping. Additionally, these boats typically feature shallow drafts , which means I can access shallow waters and anchor close to shore.

The main living area, or salon, is situated on the bridge deck between the hulls. It usually includes a seating area, a dining table, and a galley (kitchen). Large windows provide ample natural light and panoramic views, making the space feel open and bright. Some catamarans even have the option for an additional living area on the upper deck where you can enjoy the sun and breeze.

One aspect of catamaran living I truly appreciate is the ample storage available. Each cabin typically has built-in storage spaces for clothes, gear, and personal items. There are also designated areas for equipment such as spare sails, tools, and water toys. This makes it easy for me to keep my belongings organized and make the most of my time on the water.

Maintaining a Catamaran

Routine Maintenance

In order to keep my catamaran in the best possible shape, I make sure to perform routine maintenance tasks. These tasks are essential to extend the life of the components and ensure smooth sailing:

Cleaning : Regularly cleaning the deck, hulls, and sails prevents buildup of dirt, algae, and other debris that could affect performance.
Inspection : Periodically inspecting my catamaran allows me to detect any potential issues before they become significant problems. I pay close attention to the rigging, sails, and lines on my boat.
Lubrication : Keeping all moving parts lubricated is vital to prevent friction and wear on components such as winches and pulleys.
Antifouling : Applying antifouling paint to the hulls of my catamaran helps prevent the growth of marine organisms that can damage the boat and reduce its speed. Make sure to do this at least once a year.

Dealing with Wear and Tear

Despite my best efforts to keep my catamaran well-maintained, wear and tear is inevitable. Here's how I deal with common issues that could arise from regular use:

Repairs : When I notice signs of wear on sails, lines, or rigging components, I make it a priority to repair or replace them promptly. Neglecting these issues can lead to more significant problems and affect the boat's performance.
Hull maintenance : If I find dents, scratches, or stiff rudders on my catamaran's hulls, I address them immediately. Repairing any damage not only ensures smooth sailing but also prevents further issues from developing.
Sail care : Over time, my sails can become stretched, torn, or damaged due to exposure to sun, wind, and saltwater. Regularly inspecting them for signs of wear and making any necessary repairs or replacements helps maintain optimal performance.
Rust and corrosion prevention : Since my catamaran is made of various metal components, I need to protect them from rust and corrosion. I routinely check for signs of corrosion and apply anti-corrosive treatments when needed.

Catamaran Brands and Models

High-Performance Models

In recent years, there has been a growing interest in high-performance catamarans. I have seen a variety of brands and models that have impressed me with their performance capabilities. One notable brand is Fountaine Pajot , which has a long history of producing a range of sailing catamarans and power catamarans. Some of their popular models include the Tanna 47 and the Bali 4.4 .

Another high-performance catamaran I've come across is the Leopard 40 . Known for their speed and exceptional handling in various conditions, the Leopard brand started with sailing catamarans and has since expanded to include power catamarans. Their models range from 40 to 53 feet long, offering both power and luxury for those looking for a thrilling experience on the water.

Cruising Catamarans

When it comes to cruising catamarans, the Lagoon brand is synonymous with luxury and comfort. With a range of sailing catamarans from 40 to 70 feet long, Lagoon offers spacious catamarans for extended bluewater cruising. Their 60- and 70-foot power catamarans are equally impressive, providing ample living space and smooth sailing experiences.

I've also found the Aquila 42 PC to be a remarkable cruising catamaran. With a focus on design and innovation, Aquila has produced catamarans perfect for exploring the open sea with friends and family. Their spacious, stable designs allow for a more enjoyable and serene journey, ensuring you arrive at your destination comfortably.

The Catamaran Lifestyle

Anchoring and Cruising

I find catamarans to be a fantastic choice for cruising and anchoring , which is a critical part of living the catamaran lifestyle . Catamarans have several advantages when it comes to anchoring and cruising, such as:

Stability : Due to their wide beam and twin hulls, catamarans remain stable during anchoring, which reduces the risk of seasickness.
Shallow draft : Thanks to their shallow draft , catamarans can anchor close to shore, enabling better access to protected coves and more beautiful beaches.
Speed : Despite their large size for cruising vessels , catamarans are generally faster than monohulls. This is a result of their slim hulls and reduced water resistance.

When it comes to anchoring, catamarans can make use of their shallow draft to anchor in locations that other boats cannot. This allows for a greater range of cruising spots, which makes the overall experience much more enjoyable and unique.

Living on a Catamaran Full-time

For many catamaran enthusiasts, the dream of living full-time on a catamaran is entirely possible. While not without challenges, there are several factors that make living aboard a catamaran an enjoyable experience:

Spacious living areas : Catamarans generally have more living area compared to monohulls, providing ample space for the whole crew.
Privacy : The separate hulls allow for private cabins, ensuring that everyone on board has their space.
Stability : As mentioned earlier, catamarans are stable vessels, making living on them more comfortable than monohulls.

Choosing Your Catamaran

Comparing Models and Features

When I start to look for the perfect catamaran, the first thing I focus on is comparing various models and features .

I determine the key factors that are essential for my needs, such as size, passenger comfort, and performance. By doing so, I can identify which catamaran models are most suitable for me.

For example, if I plan to sail with a large group, I would look for a catamaran that offers ample space both inside and out.

To help me with my comparisons, I usually create a table or list of the different models and their features:

Model	Size	Comfort	Performance
A	40ft	Spacious	High
B	35ft	Average	Average
C	45ft	Luxury	High

This visual aid makes it easier for me to sort the options and prioritize my considerations, such as price, yacht type, and brand.

New vs. Second-Hand

Another critical aspect of choosing a catamaran is deciding between a new or second-hand boat.

Both options have their pros and cons, and ultimately it depends on my preferences and budget.

If I can afford a new catamaran, I get the advantage of the latest design , features, and technology. Plus, I typically receive better warranty coverage and support from the manufacturer.

However, new catamarans are more expensive and can have long wait times due to high demand.

On the other hand, purchasing a second-hand catamaran can save me a significant amount of money, and I might find a high-quality boat with low mileage or well-maintained by the previous owner.

However, this option carries more risks, as I need to be knowledgeable about potential maintenance issues and conduct a thorough inspection before purchase.

Learning Resources

Books and Manuals

When it comes to learning about catamarans, there are plenty of books and manuals available.

One of the highly recommended books is Multihull Voyaging by Thomas Firth Jones. This book provides a comprehensive understanding of multihulls, including catamarans, and is an essential guide for any beginner sailor.

Another great book to check out is Catamarans: The Complete Guide for Cruising Sailors by Gregor Tarjan.

With a foreword by Charles K. Chiodi, publisher of Multihulls Magazine, this book covers all aspects of cruising catamarans. It includes detailed information on design, construction, and maintenance, as well as tips and tricks for sailing a catamaran.

Here are a few more books that I find valuable:

The Catamaran Book by Tim Bartlett, an excellent resource for both beginners and experienced sailors
Catamaran Sailing: From Start to Finish by Phil Berman and Lenny Rudow, a comprehensive guide to both catamaran racing and cruising

Online Content and Photography

In addition to books, you can find plenty of online content and photography about catamarans.

Websites like Sailaway Blog and Boating Guide offer tips, techniques, and how-to articles for sailing catamarans.

Many of these sites also include stunning photography, showcasing these beautiful vessels in action.

For those who prefer Kindle or e-books, many of these resources are available in digital format.

This makes it easier for you to access them anytime, anywhere, allowing you to keep learning and improving your catamaran sailing skills.

To further enhance your knowledge, you can also join online forums and communities dedicated to catamarans.

These platforms provide invaluable advice and first-hand experiences shared by fellow sailors, as well as recommendations for additional learning resources.

Frequently Asked Questions

What factors should be considered when choosing a catamaran for full-time living?

When choosing a catamaran for full-time living, consider its space and layout , as it will become your home.

Look for a design with a comfortable living area , ample storage, and sufficient berths for the number of people living aboard.

Also, consider fuel efficiency , ease of maintenance, and the catamaran's cruising range .

Lastly, the overall cost of ownership , including insurance and mooring fees, should be considered.

How do catamarans perform in rough sea conditions?

In general, catamarans are known for their stability, which is primarily due to their wide beams. This makes them less prone to capsizing when compared to monohulls.

However, their performance in rough sea conditions will depend on the specific model and design of the catamaran. Some may perform better in certain conditions than others, so researching and selecting the right design is essential.

What are the key differences between sailing a catamaran and a monohull?

One of the main differences between catamarans and monohulls is stability.

Catamarans have a wider beam , which makes them more stable and minimizes the risk of capsizing.

They also have shallower drafts, which allow them to access more shallow waters compared to monohulls.

Additionally, catamarans often have larger living spaces, making them more comfortable and suitable for cruising and full-time living.

What are the advantages of catamarans for long-distance cruising?

Catamarans offer several advantages for long-distance cruising.

Their wide, stable design provides a comfortable ride and reduces the risk of seasickness.

They can also attain higher speeds due to their reduced drag and generally sail faster than monohulls on certain points of sail.

The shallow draft allows them to explore more coastal areas and anchor closer to shore. Lastly, their spacious interiors make them ideal for extended cruises and living aboard.

How does one assess the value of a used catamaran on the market?

Assessing the value of a used catamaran requires thorough research and inspection.

Start by comparing the age, model, and condition of the catamaran to similar listings on the market.

Take note of any upgrades or additions made to the boat, as these can affect the price.

It's essential to inspect the boat in person or hire a professional surveyor to ensure there are no hidden issues that could affect its value.

What essential features should be looked for in a catamaran intended for ocean voyages?

For ocean voyages, look for a catamaran with a strong, well-built hull designed to handle rough conditions.

Safety features such as liferafts, adequate flotation, and sturdy deck hardware are crucial.

A reliable engine and well-maintained rigging and sails are also essential.

In terms of living space, opt for a catamaran with a comfortable, spacious interior and ample storage.

Last but not least, good navigation and communication systems are necessary for long-distance ocean voyages.

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snapshots of building a sailboat

Building a sailing catamaran.

A collection of sailing catamaran building logs, from choosing sailboat plans to yacht launch...join us on our journey

This 'glass-over-ply' sailboat is proof that a DIY'er can successfully build an ocean-going multihull cost effectivly.

Having reliable Boatbuilding Resource Books , WILL HELP fast track your decisions prior to, during and post building.

We also wanted a light sailing catamaran that we could beach with ease. This now allows us to save money on one of the biggest maintenance DIY chores, sailboat antifouling without having the costly expense of slipway fees.

Where do I start?

Plywood and Epoxy Catamaran Why both?

Plywood construction is the cheapest building method available and very forgiving while one hones their skills.

Finishing with a solid fiberglass outer is also a task made easier, given the amount of glassing and gluing needed during such a project. Doesn't make sense? Read more...

Talk to the sailboat designers , get to know their design types. Get on Forums and ask the 'dumb' questions. Go to marinas (not boat shows) and look for home-build yachts.

how to build a boat

"It takes a strong desire and a will to achieve. Building a large catamaran is certainly achievable". "If you want a yacht with all 'bells and whistles', keep working because it costs money...a lot of money". J Coomer

many sailboat plans to choose from!

Is it cheaper to build or buy? There are many yacht plans to choose from, but dont kid yourself. Many have tried to do it on the cheap and their result shows. If there was a cheaper way, the sailboat designers would tell you. Afterall, they would use that reason to sell there plans!

catamaran sailing

DIY boat projects on Pure Majek from new navigation equipment, anchoring systems, rewiring yacht electronics diagrams, AIS and much more. Its been ten great years since launch and we look at things that have worked and those we would change. Join us and be inspired.

goal setting, planning and building

Setting achievable goals and how to stick to them. From the planning process, what and why we did many things, importantly, things we would do differently. The following pages draw on these experiences described in far more detail in our book ' A Sailing Catamaran Building Adventure '

‘Green power’ is climbing up the priority ladder to such an extent nowadays that some predictions of fossil fuel costs (scorned at a few years ago), are coming home to roost.

two-pack painting

There are a few tricks here to with respiration, thinning of the topcoat, temperature and coat thickness. All achievable by setting goals and being disciplined .

Building catamaran Pure Majek videos

Just want videos? Click our Youtube Channel . Over 500,000 views and counting. NO TALK videos . Thank you for your support.

Catamaran Hulls

Click photo

Catamaran Fitout

Catamaran Internal Painting

Bridgedeck & Turret

External Painting

Final Fitout

Antifoul & Decktred

Fitout, ready for launch

building: puremajek.com

sailing: diycatamaran.com

No video? EMPTY CACHE from your device, then UNMUTE .

Starting out

Internal Painting

Bridgedeck and Turret

No video? EMPTY CACHE from your device, then UNMUTE .

[email protected]

Schionning Designs International Pty Ltd Leaders in Multihull Design and Kit Development.

Category: Our Catamaran Build Kits

Recommended equipment.

Quality suppliers & manufacturers

The schionning team have a lot of contact with equipment suppliers and manufacturers, and hear feedback on certain brands or systems from our many customers. there are many schionnings cruising the world and testing products longevity and the customer service offered by the manufacturer., on this page we will list products and companies that we know to provide above average quality and service. it is always growing, and if your company provides equipment used on our designs and you would like to be included - please contact us., engines & drive systems.

Schionning recommend equipment of Oceanvolt Ltd HYBRID AND ELECTRIC MARINE POWER AND PROPULSION SYSTEMS

Visit: https://oceanvolt.com

Batteries, Power Management

LITHIUM POWER (VIC)

Back in 2013 I knew that my boat batteries were reaching the end of their lives, I had been researching LiFePO4 cells for a few years and decided that I should install them. Unfortunatly I was unable to find a local supplier. So Lithium Power was established.

Technical Information

The technical information page is a collection of documents (mostly in pdf format) on the materials and systems used in schionning catamarans. including data sheets, engineering information, strength comparisons of each core material and informative articles from jeff outling the design of certain system such as engine choices and main sheet systems., detailed engineering data for your research, we understand that getting your head around the process of building your own boat, or having one built, can take a little while. to gain a greater understanding of the materials used in our designs, the below data sheets have been supplied by atl composites, and contain all of the technical data you could need regarding the composites we use. in addition are articles or documents written by jeff about certain systems used on our designs and why., all technical information and data sheets on west system/duflex/durakore provided courtesy of atl composites. for more information please see the atl composites website here., documents library.

Information Sheet – CE CERTIFICATION PROCESS

Mainsheet Systems for Catamarans
Motor Choices for Schionning Designs
Weight and Weight Distribution Schionning Designs
Schionning Designs Sailing Performance and Tips
Hull Shapes and Performance – Power Designs
Outboard Engines VS Diesels – Written by Ross McCombe
An Outboard Installation That Works – Ross McCombe Follow up
Data Sheet – DUFLEX BALSA for Catamaran Kit Builds
Data Sheet – DUFLEX FOAM
Data Sheet – FEATHERLIGHT Paper Honeycomb
Data Sheet – WEST SYSTEM R105
Data Sheet – PUMP SYSTEMS
Data Sheet – MICROFIBRE BLEND 403
Data Sheet – MICROLIGHT 410
Data Sheet – MICROSPHERES 411
Information Sheet – USING FILLERS
Data Sheet – KINETIX RESIN Thixotropic
Information Sheet – DURAKORE PLANKS 413
Data Sheet – DURAKORE PLANKING 414

Kit Materials Contents

Kit materials' contents, so if you order a schionning kit, what exactly is going to arrive see an overview of the materials you will receive, and what each is used for during the build process. fibreglass cloth or tapes microspheres, microballoons or microfibers take a closer look and you can answer these questions., our schionning kits are a no nonsense, common-sense approach to building a boat. we offer great service, fast delivery and access to anything you could need for your boat straight from the supplier to your door. our construction plans and kits are sold with 100% professional boatbuilder support via phone and email, any time you're unsure or just need a second opinion, we're here..

Our kits contain all of your basic materials to build your boat to a faired shell stage, ready for painting and fit-out. We have sail-away costing estimates available for all of our standard designs, and this will give you an accurate idea of the overall cost of your project. This costing varies depending on your level of finish, as you can imagine different options vary greatly in price.

Below is a quick glance at what your Schionning Kit will include and what each item is primarily used for, we hope this is helpful and if you should require more detailed information please don’t hesitate to contact our office.

What do I actually receive?

Superlight Balsa - End-Grain Balsa - Foam - Paper Honeycomb - Western Red Cedar - SDI - End-Grain Balsa - 150kg per cubic metre Paper Honeycomb - 50kg per cubic metre Superlight Balsa - 94kg per cubic metre Western Red Cedar - 360-380kg per cubic metre - Foam

DUFLEX PRE-LAMINATED PANELS

DuFlex pre-laminated panels are the main and most important material used in our kits, predominantly in the flat panel designs, however they are used in Strip-planked designs also, though to a lesser extent. These panels are 2400mm x 1200mm and are CNC routed to speed up build time on our Wildernes X Series, as well as some of our power designs. For internal furniture, a paper honeycomb core is used instead of the end-grain balsa wood core that is used for main structural areas. The use of this is purely to save weight in the shell and therefore produce a faster, more responsive catamaran.

KINETIX LAMINATING RESIN & HARDENER

Resin Choices for Catamaran Kit Building by Schionning Designs SDI - We choose ATL Composite's resin systems for their superior quality, reliability and value for money. West System Epoxy Resins

WEST SYSTEM EPOXY RESINS

FIBREGLASS TAPES (DOUBLE BIAS)

CARBON FIBRE CLOTH

FIBREGLASS CLOTH

The kit process, building your own boat can be a daunting prospect, however to demonstrate each step in the kit assembly process, we've created this guide for you to study. as you can see our kits are the ultimate in building efficiency and have been streamlined over 30+ years to ensure that you're on the water faster and with less effort., how does it all go together.

Schionning Designs Catamaran Kit Build Process - Step 1 The first step to building your dream catamaran begins with a strongback - this is a square frame used to position the temporary frames that will be used to form the hull shape. This frame will be set up and must be square and accurate, a string or laser level can be used to achieve this.

The first step to building your dream catamaran begins with a strongback – this is a square frame used to position the temporary frames that will be used to form the hull shape. This frame will be set up and must be square and accurate, a string or laser level can be used to achieve this.

Step 2 pre-cut frame panels are erected along the strongback in sequence - catamaran building step 2 SDI

The forebeam is now installed along with the striker attachment fitting, as shown above. The bridgedeck is installed shortly after and taped onto the bulkheads with webs installed, this now completes what is a quite stiff and strong platform to work on.

Step 8 catamaran kit building - forward webs and dash will be fitted - SDI

Now that the bridgedeck is in place, the forward webs and dash will be fitted. At this stage, all furniture and internal work begins, with the main panels left off for ease of access when working.

Catamaran Kit Building Processs by Schionning Designs SDI -Step 9 The internal furniture is now installed, if you chose Kit Option 2, this furniture will be pre-cut to your previously decided upon layout. If you chose to receive blank panels, this is the period in which your internal living areas are to be built. This construction uses paper-honeycomb Duflex panels, as these are superior in weight when used non-structurally. Cabin soles, engines and daggerboard cases are also now installed.

Material Choices

Schionning material choices, solutions that work best for catamarans & why, our designs are based on cored composite construction techniques using west system epoxy resin and knitted fabrics. but given the range of today's composite technologies, which solution works best for catamarans and why written by jeff schionning, selecting the correct materials, resin choices.

It also fully protects the boat against water absorption and it can not develop the dreaded Osmosis.

We choose ATL Composite’s resin systems for their superior quality, reliability and value for money.

Having worked closely with the ATL Composites team and their products for many years, we know we can stand by their material solutions, and rely on great service should something unexpected happen.

This may not seem important but when working with a material for an extended period of time, the small things make all the difference.

CORES Which One to Use?

End-Grain Balsa – 150kg per cubic metre
Superlight Balsa – 94kg per cubic metre
Western Red Cedar – 360-380kg per cubic metre
Foam – 80kg per cubic metre

BALSA END GRAIN (150 kg/cubic metre)

Balsa has very good values and we can produce a shell using a very light laminate. It will be very stiff and very resilient to fatigue.

It has exceptional qualities including very high compression strength, extremely good sheer capabilities and fantastic sheer stiffness.

Compressive strength is the resistance to collapsing when pressure is applied perpendicular to the surface as when pushing directly onto the material with the point of your finger. Balsa is far stronger than Foam (80kg/cubic metre) in compression.

Balsa is also very strong in shear. This is when the core sample is held flat between your hands, one hand slid one way and the other slid the opposite way, when the core tears through the middle the core has failed in sheer. The amount of stretch you feel before the core shears is shear stiffness. To compensate for sheer weakness the core is made thicker. So 13mm Balsa may be equal in sheer to 19mm Foam.

(80 to 200 kg/m³)

There are many boats sailing that are built from foam as it’s mechanical properties are good for boat building.

Initially one would expect this cat shell to be lighter as it is ½ the weight of Balsa. We do have to compensate for its weaknesses and will then add to the reinforcement the reinforcement on the outside to spread that compression load over more core and need a triaxial type weave to compensate for the veneer content that runs fore and aft on the Durakore.
Secondly, we need to increase the Core thickness to compensate for the shear value, usually neutralizing the weight advantage.
We only use structural foam core that is closed-cell and cross-linked.

The end result using foam core amounts to a very similar total boat weight. Professional builders can achieve a good result but usually use vacuum bagging and very good molds to achieve this.

Secondary Issues

Balsa can absorb water. It needs extreme neglect to rot (very unusual). Water soaks along the end grain quickly. It travels very slowly across the grain. We use balsa under the waterline especially because of it’s high compression strength for beaching etc. any core type must be sealed. Damage to all cores results in the same sort of repair. Notice a damp spot remaining when drying out to anti-foul… simply grind back the surface glass exposing the core, dry it out and re-glass – it’s that easy.

Timber cores are cheaper than Foam in most cases.

A light, high tech cat returns a far better (often 2 – 3 times) re-sale than lower tech materials. Often saving $10,000 on materials initially, loses $200,000 on re-sale – a serious reality.

Our boats can be built using Balsa, Foam or Western Red Cedar. Combine strength, stiffness, lightness and cost, with ease of use – it just makes good sense!

GRAINGER DESIGNS

CRUISING NEWS

Never too young to enjoy a nice sunset.

Looloo (left) and Lucky McGee enjoying the cruising lifestyle aboard Chincogan 52 Moonraker anchored at the mouth of the estuary at the south end of Ko Phra Thong after spending a couple of weeks at Ko Phayam.

Then and now

The seafront of Cartagena in Colombia is the backdrop for two sailing vessels of different epochs and sharply contrasting character.

Against the sea wall Galeon Bucanero , a replica of a Spanish galleon of the seventeenth century is totally at home against the fortifications of this historically significant Spanish port city.

In the foreground Chincogan 52 Sole currently circumnavigating the globe stops over en route to Panama and the Society Islands.

Over the years I've received many wonderful photos of our boats from around the world. This one is an absolute classic. Many thanks to Mike and Sarah Mason for the shot.

SAILING CATAMARANS

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Baltic Yachts Just Unveiled Its First Catamaran, a Sleek 107-Foot Multihull

The vessel is expected to hit the seas in the summer of 2027., rachel cormack.

Digital Editor

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Baltic Yachts is finally diving into the catamaran segment.

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“She will be very much an explorer yacht with exceptionally high levels of comfort, beauty, and reliability, as well as some groundbreaking developments in efficiency,” Baltic sales director Kenneth Nyfelt said in a statement .

The vessel was built to a specific weight to ensure the best performance and handling. It will have notably low energy consumption at anchor and the ability to regenerate electricity under sail via propellers, according to Baltic. The yard didn’t share any details regarding speed or range, but the sail will add a few points to both. All sailing systems will be controlled from the crew areas on the flybridge.

The 107 delivers on the design front, too. The cat will showcase “a quality of finish that is yet to be seen on a multihull,” according to the yard. Penned by L.A.-based designer Jamie Bush , the modern interior pairs a classic palette of warm woods and crisp whites with pops of sporty colors. “It’s about creating a space that’s at once sophisticated, youthful and timeless for our adventurous clients,” Bush explained. Seafarers can also enjoy sweeping, 360-degree views from the salon and generous, whisper-quiet cabins.

The design and engineering phases of the project are almost complete, with construction scheduled to start later this month. The yacht is due for delivery in summer 2027.

Rachel Cormack is a digital editor at Robb Report. She cut her teeth writing for HuffPost, Concrete Playground, and several other online publications in Australia, before moving to New York at the…

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If you were to build a 40-foot (12.1-meter) catamaran, your cost of materials would range between 20-30% of the total cost. Therefore, for $300,000 total, the boat's materials would range between $60,000 and $90,000. The hull tends to range between 15-35% of the total build.
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Snail Mail: PO Box 900, Morayfield, Qld, 4510, Australia. Email: [email protected]. Mike Waller Yacht Design provides comprehensive boat plans for amateur boat builders. A range of stock plans are available for both monohulls and multihull vessels, constructed in plywood or timber / glass composite.
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Tel: 206.719.4893 Email: Kurt Hughes [email protected]. Slater's Landing 3123 Fairview Ave E. Suite D Seattle, WA 98102. Order the Latest Design Portfolio today to see over 85 multihull plans in stock. Besides illustrating my stock designs, for which I sell study plans and full construction plans, it also contains my design ...
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The Prismatic Coefficient (Cp), a measure of how full the ends of the hull get, is the most essential design hull shape factor for any catamaran. A high Cp equals high speeds, although you can still use a lower Cp if you have fine hulls. Nevertheless, the key to a good Catamaran design is a higher Cp for fast sailing.
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Catamaran Construction – Hulls, Laminates, and Composites

1. FRP Basics

A. Fiber types

B. Mats, Strands, Roving, Direction, and Weights

2. Cored Construction

A. Balsa Core

B. Foam Core

C. Honeycomb

3. Construction and Resin

A. Hand Layup / Open Molding

B. Spraying

C. Vacuum Bagging (Wet layup)

D. Resin Infusion

E. Pre-preg

4. Industry Examples

Fontaine Pajot

By BJ Porter

4 replies on “Catamaran Construction – Hulls, Laminates, and Composites”

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How to Build a Catamaran Boat? (Step-by-Step Guide)

Short Answer

Design & Size Considerations

Gathering Materials

Cutting & Assembly

Laying Fiberglass & Applying Epoxy

Finishing Touches

Hardware & Paint

Final Thoughts

Recent Posts

Catamarans and Trimarans

Fast Twin Catermaran

Lively 28 Cruising Trimaran

Lively 35 Cruising Trimaran

MIKE WALLER

WE SPECIALIZE IN BOAT PLANS FOR AMATEUR BUILDERS

MONOHULLS

Photo galleries are provided on each design page where available

How To Create the Perfect Cruising Catamaran Layout

The Changing Trends in Catamaran Designs

Features To Look Out for in Catamaran Design Layouts

Build a Larger-Sized Catamaran

Get the Best Catamaran Hull Design

Build Convertible Main Living Spaces

Bulkhead Helm Stations vs. Twin Stern Steering

Go for the Flybridge Design

Daggerboards vs. Fixed Keels

Galley Up vs. Galley Down

Production Catamaran vs. Custom

Choose Quality Construction Materials

Consider Ease of Handling

Consider the Load Carrying Capacity

Final Thoughts

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Recent Posts

Building expertise: our catamaran construction principles

Safety, reliability, performance, comfort, and pleasure are the key words throughout the design of an Outremer blue water catamaran.

Resisting the test of time and continuous improvement

Combining comfort and pleasure of sailing

Unparalleled quality of life onboard

Easy sailing and fun for all

Architecture

Catamaran construction principles: how are Outremer multihulls made?

Time For a Catamaran Adventure

Building Your Own Catamaran

Catamarans: A Complete Guide to Multihull Boats

Key Takeaways

Understanding Catamarans

Design Characteristics

Hulls and Construction

Multihulls vs Monohulls

Performance and Handling

Speed and Efficiency

Sailing Dynamics

Maneuvering and Docking

Safety and Comfort on Board

Safety Features

Living Spaces and Comfort

Maintaining a Catamaran

Routine Maintenance

Dealing with Wear and Tear